Services
At ICP Engineering Solutions, we offer comprehensive Cathodic Protection (CP) related services, including design, supply & install of new CP system, survey audit of existing CP system, CP specialized survey and others.
TURNKEY CATHODIC PROTECTION SOLUTIONS
ICP Engineering Solution provides services for both types of SACP & ICCP systems. From the initial site survey and detailed engineering design to installation, testing, and commissioning, we provide end-to-end solutions tailored to your specific needs. Â
Choosing our service gives you direct access to expert knowledge and technical expertise, making your cathodic project smooth, secure and efficient. This approach is not only cost-effective, but also significantly reduces project hassle, helping you save both time and cost while ensuring high-quality results from start to finish.
1
Site Survey
Our team conducts site surveys to gather field data for detailed engineering design. This includes assessing potential hazards, identifying sources of interference, evaluating soil and environmental conditions, and pinpointing the locations for equipment installation. These assessments ensure that our proposed solution is effective and tailored to the unique conditions of your infrastructure.
2
Engineering Design
Our engineers will perform a detailed design. This includes design calculations, CAD drawings for construction and installation, method statements outlining the work procedures, and creation of clear design concepts. We ensure that every design is technically sound, practical for implementation, and fully compliant with industry standards and client specifications.
3
Supply of Material
The required materials will be procured, fabricated, and assembled accordingly. The material production schedule will be regularly updated to the client to ensure alignment with the overall project timeline. All materials will strictly comply with the specifications and standards outlined in the approved design documents. The product certificate will be provided to verify quality and compliance.
4
Installation & Supervision
During the construction phase, a qualified cathodic protection engineer will be assigned to supervise the installation works, ensuring full compliance with the Client’s installation specifications and AFC (Approved for Construction) drawings. The cathodic protection engineer will maintain close coordination with the site supervisor at all times to ensure smooth progress and timely execution of the installation works.
5
Testing & Commissioning
Upon completion of installation works, a cathodic protection engineer will be deployed to the site to perform both pre-commissioning and commissioning activities. On-site training will also be provided to the client, covering the operation and maintenance procedures necessary for the future upkeep of the cathodic protection system. An As-Built report will be generated for submission to the client for record purposes.
6
Maintenace Service
A cathodic protection engineer will be assigned to perform maintenance services for the installed CP system. Our personnel will ensure the system is operational, powered on, and that the protection level of the structure meets the required criteria. If it is not working fine, our engineer will identify the root cause, troubleshoot, and propose mitigation measures to restore system performance.
Other Services
1
Closed Interval Potential Survey (CIPS)
Our Closed Interval Potential Survey (CIPS) is an important survey method used to assess the effectiveness of Cathodic Protection (CP) systems along buried pipelines. During the survey, we measure the Pipe-to-Soil CP potential at closed intervals—typically every 1 to 5 meters—to ensure that the pipeline is receiving adequate protection. This approach provides a detailed, continuous profile of the protection along the entire pipeline.
2
Direct Current Voltage Gradient (DCVG) Survey
Our Direct Current Voltage Gradient (DCVG) Survey is a non-destructive method used to locate coating defects on buried pipelines. By applying a low-voltage DC signal to the pipeline and measuring the voltage gradients in the surrounding soil, we can identify areas where the pipeline’s coating may be damaged. Significant voltage shifts in the soil are indicative of exposed metal where corrosion is likely to occur.
3
Audit Survey of Existing CP System
Our Audit Survey provides a thorough evaluation of the performance and condition of your existing CP system. The audit includes a detailed inspection of system components such as anodes, cables, power units, and reference electrodes. The audit also provides a report with recommendations for maintenance, repairs, or upgrades to ensure that the system continues to operate efficiently.
4
Pipe-to-Soil CP Potential Measurement
We perform precise Cathodic Protection (CP) potential measurements to assess whether your structure is receiving adequate protection against corrosion. We measure the electrical potential difference between the structure and the portable reference electrode with a high-impedance voltmeter. Regular monitoring of CP potentials is critical to verify system performance.
5
Troubleshooting & Diagnostics
We provide troubleshoot & diagnostic service to identify and resolve any under-protection issues in existing/ new cathodic protection systems. Our team investigates all potential causes—including power supply failures, damaged or depleted anodes, broken cables, and malfunctioning spare parts. Using advanced testing equipment, we ensure that the CP system is maintained at optimal operation, in accordance with NACE and ISO standards.
6
Soil Resistivity Survey (4-Pin Test)
We conduct Soil Resistivity Surveys using the Wenner 4-Pin Method to evaluate soil conditions for optimal CP system design. Soil resistivity is a key parameter influencing the efficiency and current distribution of a CP system. Low resistivity soil allows better current flow, making CP more effective, while high resistivity soil may require additional design considerations, to ensure proper protection.
7
Anode Groundbed Resistance (3-Pin Test)
We perform the Anode Groundbed Resistance (3-Pin Test) to measure the efficiency of the anodes in discharging current into the surrounding soil or water. High resistance can result in poor current distribution, reducing the overall effectiveness of the CP system and leading to inadequate protection. By using a 3-pin test method, we accurately measure the resistance of the anode groundbed.
8
Underground Utility Mapping
Our Underground Utility Mapping service is designed to accurately locate and map buried infrastructure, such as pipelines, cables, water mains, and other subsurface utilities. Using advanced technologies like ground-penetrating radar (GPR) and electromagnetic location systems, we provide precise and detailed maps of the underground utilities on your site.
9
Current Drainage Test
Our Current Drainage Test is designed to determine the precise amount of current required to provide effective cathodic protection (CP) for an existing structure. This test involves temporarily applying an external DC current to the structure while carefully measuring the resulting potential shift using a reference electrode.
10
Holiday Testing
Our Holiday Testing service is a crucial method for detecting coating defects, such as pinholes, cracks, or other breaches, in protective coatings applied to metal surfaces. Using a specialized holiday detector, a voltage is applied to the coated surface, and a grounded electrode is then used to scan the area for any defects where the coating may have failed or been compromised.
